One 2 One's extensive fill and finish manufacturing capabilities enable it to provide comprehensive solutions for commercialization or complement clients' existing manufacturing resources. With facilities throughout the world, One 2 One has a manufacturing scale and capacity available to accommodate both large and small batch sizes.
As one of the first Center for Biologics Evaluation and Research (CBER)-approved facilities for biologics contract manufacturing, Hospira's McPherson, Kan., plant has been involved in biologics fill and finish manufacturing for more than 20 years.
Hospira's lyophilization processes are designed to provide shelf stability and chemical compatibility for drug delivery solutions. With our recent expansion at our McPherson, Kan., and Liscate, Italy, sites, our lyophilizers, which can process vials ranging from 2 to 100 mL, offer over 400 square feet of shelf space and automatic loading and unloading.
One 2 One's prefilled syringe portofolio provides our clients with options to suit many needs. As a complement to our existing iSecure™ syringe and our Ansyr™ syringe,
One 2 One also offers nested glass or plastic polymer prefilled syringes to meet the growing demand of syringe technology. Our capabilities include plunger rod and backstop insertions along with aseptic isolator filling. We offer the flexibility to sterile fill prefilled syringes using either aseptic filling or terminal sterilization. To round out our prefilled syringe options, Hospira now offers custom prefilled diluent syringes.
One 2 One has the capability to process prefilled syringes in sizes ranging from 0.2 mL to 50 mL.
In addition to its expertise with prefilled syringes, One 2 One also offers fully automated processing of cartridges with a ready-to-administer liquid. These cartridges are available in 1 to 3 mL sizes.
One 2 One offers clients the option of terminal sterilization, aseptic filling or aseptic isolator filling of ampules, vials and bottles. Our capabilities can process vials from 2 to 100 mL, ampules from 1 to 50 mL and bottles from 150 mL to 1000 mL.
One 2 One's packaging undergoes rigorous testing and meets stringent requirements for package integrity. Our automated packaging expansion provides the flexibility to meet the growing needs of commercial manufacturing. Packaging and multilingual labeling for parenteral products are designed to increase ease of use and enhance product marketability.